Fabrication Insights | Cypress Fabrication

Top Requirements of a Metal Fabrication Shop | Cypress Fabrication

Written by Cypress Fabrication Services | Nov 19, 2024 5:09:21 PM

When you're looking for the best metal fabrication company for your specialized project in the oil and gas industry, there are four main requirements that they must meet: industry standards, quality assurance and safety programs, experience, and on-time delivery.

  1. Industry Standards For Fabrication Shops
    1. ASME Certification For Pressure Vessels
    2. DNV Certification For Quality Fabrication And Design
    3. AISC Certification For Metal Fabrication Companies
    4. ABS Certification For Welding Fabrication Shops
  2. Quality Assurance and Safety Programs
  3. Welding And Fabrication Experience
  4. On-Time Delivery

1. Industry Standards for Fabrication Shops

When it comes to metal fabrication in the oil and gas industry, meeting industry standards is essential for providing a quality product. Companies should be certified by organizations such as the American Society of Mechanical Engineers (ASME), Det Norske Veritas (DNV), American Institute of Steel Construction (AISC), and American Bureau of Shipping (ABS).

These industry certifications can help ensure that the finished product meets all safety and quality standards, so it's important to make sure your metal fabrication company is certified by one or more of these organizations.

ASME Certification for Pressure Vessels

The American Society of Mechanical Engineers (ASME) is a professional organization that provides certification for companies that fabricate metal products. The ASME certification process is voluntary, but it is widely recognized as an indication of a company's commitment to quality and safety.

ASME certification is granted by the Board of Boiler and Pressure Vessel Inspectors (BBPVI). To become certified, a company must submit an application documenting its experience, quality control procedures, and safety record. The BBPVI then conducts on-site audits of the company's facilities and reviews its performance history. If the company meets all the criteria, it is granted an ASME certificate.

The benefits of ASME certification include improved customer confidence, greater access to markets, and increased credibility with suppliers. In addition, certified companies are subject to periodic audits to ensure they maintain their standards (scheduled shutdowns and maintenance ply an important role) . As a result, ASME certification can be seen as a mark of excellence in the metal fabrication industry.

DNV Certification for Quality Fabrication and Design

Det Norske Veritas (DNV) is an international accredited registrar and classification society headquartered in Norway. DNV certification is highly regarded in the oil and gas industry, emphasizing risk management and quality assurance. To achieve DNV certification, a fabrication company must demonstrate adherence to stringent safety and quality management systems.

The certification process involves a comprehensive review of a company's operational procedures, quality control measures, and safety protocols. DNV auditors conduct thorough inspections and audits to ensure compliance with international standards. Achieving DNV certification signifies that a company is committed to minimizing risks and enhancing reliability in its fabrication processes.

AISC Certification For Metal Fabrication Companies

The American Institute of Steel Construction (AISC) sets the standard for steel fabrication and erection in the United States. AISC certification is a testament to a company's ability to produce high-quality steel structures and components. To obtain AISC certification, a fabrication company must undergo a rigorous evaluation of its quality management system, fabrication processes, and personnel qualifications.

The advantages of AISC certification include increased credibility, access to a wider range of projects, and the assurance of meeting industry standards. AISC-certified companies are preferred partners for construction projects that demand precision and reliability in steel fabrication.

ABS Certification For Welding Fabrication Shops

The American Bureau of Shipping (ABS) provides certification for companies involved in the marine and offshore industries. ABS certification focuses on the safety and structural integrity of vessels and offshore structures. To achieve ABS certification, a fabrication company must demonstrate compliance with rigorous safety and quality standards specific to the marine sector.

The certification process involves detailed evaluations of a company's fabrication techniques, quality control procedures, and adherence to marine construction standards. ABS auditors conduct inspections and audits to ensure that fabricated components meet the stringent requirements for use in marine environments.

The benefits of ABS certification include increased market opportunities, enhanced customer confidence, and recognition as a trusted provider of marine and offshore fabrication services. ABS-certified companies are known for their expertise in producing high-quality, safe, and reliable components for the marine industry.

2. Quality Assurance and Safety Programs

It's also important to make sure that your chosen metal fabrication company has a quality assurance process in place. This process should involve testing for defects, precision measurements, and other types of quality checks. Ask to see their quality control documentation and procedures before you start working with them.

Safety is of paramount importance in metal fabrication, and the best metal fabrication shops will have stringent safety standards in place. These standards should include regular inspections to ensure that all equipment is properly maintained, as well as proper training for employees on the safe use of tools and machinery.

In addition, the shop should also have processes in place to prevent accidents such as fire or chemical spills and be able to provide proof that they are compliant with relevant regulations and codes of practice. By ensuring a high level of safety at their facility, these shops can help protect both their workers and customers from potential harm.

3. Welding and Fabrication Experience

When it comes to complex projects like metal fabrication in the oil and gas industry, experience is essential. Look for a company that has years of experience in this field and ask for references to get an idea of the type of work they've done in the past.

A Proven Track Record of Quality Workmanship

As a business, you want to be able to count on the quality of the workmanship that you receive. That’s why it’s so important to find a company with a proven track record of quality workmanship. And that’s exactly what you’ll find when you work with us. We have a long history of providing our clients with high-quality workmanship, and we’re proud of the reputation that we’ve built.

When you work with us, you can rest assured that you’re working with a company that knows how to get the job done right. We leverage our team's industry knowledge and diverse technical skill set to develop tailored solutions that meet each of our customer's specific operational, budgetary, and scheduling goals.

An Unwavering Commitment to Customers

At its core, customer service is about creating relationships with customers. It’s about understanding their needs and desires and then going above and beyond to meet or exceed their expectations. Good customer service requires a deep commitment to putting the customer first in everything you do.

At Cypress Fabrication Services, we take great pride in our work, and strive to provide the best possible experience for our customers. We believe that our experience and commitment to quality make us the best choice for your metal fabrication needs. 

Check out our fabrication and construction project gallery to see our work!

4. On-Time Delivery of Fabrication services

Finally, it's important to make sure that your chosen metal fabrication company can deliver the product on time. This is especially crucial if the project is part of a larger project and any delays could cause a domino effect. Discuss the delivery timeline before you start your project and make sure that the company has a plan in place to meet these deadlines.

Building Strong Partnerships with Cypress Fabrication

At Cypress Fabrication, we are more than just a metal fabrication shop—we are your dedicated partner in achieving industrial excellence. Our comprehensive capabilities, bolstered by prestigious certifications and a commitment to quality, make us the preferred choice for fabrication services across multiple industries.

Whether you’re embarking on a new construction project, upgrading existing infrastructure, or requiring specialized fabrication solutions, Cypress Fabrication is here to deliver unparalleled expertise and reliability. We pride ourselves on building strong, trusting relationships with our customers and partners, ensuring that every project is executed seamlessly from initial design to final construction and evaluation.

If you're in need of fabrication and construction services, let's talk more about your project! Contact us today to discuss how we can support your next project and help you achieve your operational goals with precision and efficiency.

About Cypress Fabrication Services

At Cypress Fabrication Services, we are a leading ASME-certified metal fabrication company with over twenty years of experience in the oil and gas industry. We specialize in custom metal fabrication for upstream, midstream, and downstream operations. All of our products are designed and fabricated to meet your specific process requirements, as well as various industry standards including our DNV skid certification, ABS certification, ASME pressure vessels, and AISC fabrication